Liquid Extraction Pilot Plants
Liquid-liquid extraction is a complex separation process in which the valuable components are extracted from the feed stream with the help of an extractant, or solvent. The components to be extracted have a different solubility in the two immiscible, or partially miscible, liquids. Both liquids have to be thoroughly contacted and subsequently separated. The liquids flow counter-currently and the required purity and yield determines the number of separation stages
Many Binary Mixtures has Relative volatility nears to unity so it is very difficult to separate by distillation In API industries in final product Heat exposure leads to degradation and leads to value loss. In such cases, Extraction is the Favourite tool for Separation of Binary Mixture.
Extraction is, therefore, a preliminary stage prior to subsequent separation by distillation.
A large inter phase in the extraction apparatus for substance exchange is necessary to ensure that the valuable substance can dissolve from phase A to B.
Glass units provide beside their universal inertness the great benefit to observe the mixing and separation process enabling their easy optimization.
SUPER TM Offers different Extraction solutions
All Items can be coupled with Computers for Control and Data Acquisition through SCADA.
SuperTM Offers Mixer –settler Sizes from 100DN to 600 DN
The required Extraction in the mixing zone is produced in the mixer settler by stirring the two phases, which separate again in the settling zone .
The two phases are Mixed in and dispersed with each other by the speed-controlled stirrer in the mixer chamber. The two chambers can be separated by a double weir.
For the height adjustment of the phase separation layer in the settler, the glass apparatus has an overflow for the heavy phase which is height-adjustable during the process.
Liquid/liquid extractions in the mixer settler have the advantage that they can be operated Batch wise and with fluctuating product flows and difficult to separate mixtures
The concentration profile through the stages is maintained, even when there are interruptions. This makes the mixer settler becomes choice for research and development tasks, although it is also used in production with low separation stage figure
Process control system and data recording
Temperature measurement in the settler
For Difficult Separations ,Special Static Mixers are available for increase in residence time and break emulsions Thus Efficient separation
In applications with high mass transfer and/or changing physical properties, this is the column of choice. The compartment geometry can be adapted to compensate for changing conditions resulting in a constant high column performance. The main features are the special mixing turbines and the perforated partition plates.
It is also called Kerr Column or Kuhni Column or Schebke Column.Design of each column may be
During tests, the observation of the flow phenomena is particularly important,
All glass parts are 3.3.borosilicate glass. Other norms are deliverable
Internal parts made of Stainless Steel, PTFE/glass fiber, Plastic, Plastic-coated
Type designation TYPE SUPER ALE 300-10
300 Column diameter mm
10 Number of agitation compartments
Exclusively testing columns DN100 and DN150 Column length is variable, can be freely modified by assembling the column sections with 10 agitated compartments each.
Since pilot tests always require large quantities of product, it is often preferable to do the testing at the customer's site, where the required product quantities are available, and even more importantly, where the produced extract and raffinate streams can be recycled or treated in some way
|Minimum Order Quantity||1 Set|
Pulsed extraction columns fall into two main categories and both are very similar in construction. The only difference is that the first type incorporates packed column sections fitted with sieve plate assemblies. In both cases, there are separator vessels at the top and bottom of the column.
To meet the requirements of the processes involved in liquid/liquid extraction, a wide range of packings are available in various sizes and in different materials of construction.
To complete the extraction column, the following ancillary equipment is recommended :
Pulsed columns are suitable for liquid extraction processes where the specific gravity (S.G) difference between light and heavy phases is in the range from 0.05 to 0.6
|Minimum Order Quantity||1 Set|
We have strong team of Process Engineers,mechanical Engineers,Instrumentation and Computer Technologiists
We also specialize in providing custom pilot plants based on client's requirements. Our technical experts understand the client's specific needs and provide technical recommendations right from concept stage to the Finished stage of the process plant. We design, fabricate, supply, install and commission these plants on turnkey basis
Considering Strict requirements of Validation ,we also offer Computerised Pilot plants
We are of the leading Manufacturers, Exporters and Suppliers of Customized Pilot Plant in Vadodara, Gujarat.
Description : We also specialize in providing custom pilot plants based on client's requirements. Our technical experts understand the client's specific needs and provide technical recommendations right from concept stage to the finished stage of the process plant. We design, fabricate, supply, install and commission these plants on turnkey basis.