Super Industrial Lining Private Limited
Super Industrial Lining Private Limited
Luna, Vadodara, Gujarat
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Liquid Liquid Extraction Pilot Plants

Liquid Extraction Pilot Plants

Liquid-liquid extraction is a complex separation process in which the valuable components are extracted from the feed stream with the help of an extractant, or solvent. The components to be extracted have a different solubility in the two immiscible, or partially miscible, liquids. Both liquids have to be thoroughly contacted and subsequently separated. The liquids flow counter-currently and the required purity and yield determines the number of separation stages

Many Binary Mixtures has Relative volatility nears to unity so it is very difficult to separate by distillation In API industries in final product Heat exposure leads to degradation and leads to value loss. In such cases, Extraction is the Favourite tool for Separation of Binary Mixture.

Extraction is, therefore, a preliminary stage prior to subsequent separation by distillation.

A large inter phase in the extraction apparatus for substance exchange is necessary to ensure that the valuable substance can dissolve from phase A to B.

Glass units provide beside their universal inertness the great benefit to observe the mixing and separation process enabling their easy optimization.

SUPER TM Offers different Extraction solutions

  • Mixer-settlers, both as stand-alone and as in-column type, are offered for special applications. Due to the pump-mix turbine, no additional feed pumps are required in most cases.
  • Continuous Packed Bed Liquid Extraction
  • The key benefit of a packed column is the high throughput which leads to small column diameters. Together with specially adapted liquid distributors, our structured packing provides the best extraction performance
  • Agitated Extraction Column
  • In applications with high mass transfer and/or changing physical properties, this is the column of choice. The compartment geometry can be adapted to compensate for changing conditions resulting in a constant high column performance. The main features are the spe­cial mixing turbines and the perforated partition plates.
  • Pulsed Extraction Column

All Items can be coupled with Computers for Control and Data Acquisition through SCADA.


Mixer Settler

Mixer Settler
  • Mixer Settler
  • Mixer Settler
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Approx. Price: Rs 1.25 Lakh / Set

Product Details:

BrandSuper
Installation ServicesYes

SuperTM Offers Mixer –settler Sizes from 100DN to 600 DN

The required Extraction in the mixing zone is produced in the mixer settler by stirring the two phases, which separate again in the settling zone .

The two phases are Mixed in and dispersed with each other by the speed-controlled stirrer in the mixer chamber. The two chambers can be separated by a double weir.
For the height adjustment of the phase separation layer in the settler, the glass apparatus has an overflow for the heavy phase which is height-adjustable during the process.

Liquid/liquid extractions in the mixer settler have the advantage that they can be operated Batch wise and with fluctuating product flows and difficult to separate mixtures

The concentration profile through the stages is maintained, even when there are interruptions. This makes the mixer settler becomes choice for research and development tasks, although it is also used in production with low separation stage figure

Options

Multi-stage version

Process control system and data recording

Heating jacket

Temperature measurement in the settler

For Difficult Separations ,Special Static Mixers are available for increase in residence time and break emulsions Thus Efficient separation

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Agitated Extraction Column

Agitated Extraction Column
  • Agitated Extraction Column
  • Agitated Extraction Column
  • Agitated Extraction Column
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Approx. Price: Rs 5.51 Lakh / Set

Product Details:

BrandSuper
Installation ServicesYes

In applications with high mass transfer and/or changing physical properties, this is the column of choice. The com­partment geometry can be adapted to compensate for changing conditions re­sulting in a constant high column perfor­mance. The main features are the spe­cial mixing turbines and the perforated partition plates.

It is also called Kerr Column or Kuhni Column or Schebke Column.Design of each column may be

 

During tests, the observation of the flow phenomena is particularly impor­tant,

All glass parts are 3.3.borosilicate glass. Other norms are deliverable

 

Internal parts made of Stainless Steel, PTFE/glass fiber, Plastic, Plastic-coated

Type designation TYPE SUPER ALE 300-10

300 Column diameter mm

10 Number of agitation compartments

Exclusively testing columns DN100 and DN150 Column length is variable, can be freely modified by assemb­ling the column sections with 10 agitated compartments each.

Since pilot tests always require lar­ge quantities of product, it is often preferable to do the testing at the customer's site, where the required product quantities are available, and even more importantly, where the produced extract and raffinate streams can be recycled or treated in some way

 

 

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Pulse Extraction Column

Pulse Extraction Column
  • Pulse Extraction Column
  • Pulse Extraction Column
  • Pulse Extraction Column
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Approx. Price: Rs 2.25 Lakh / Set

Product Details:

Minimum Order Quantity1 Set
BrandSuper
Installation ServicesYes

Pulsed extraction columns fall into two main categories and both are very similar in construction. The only difference is that the first type incorporates packed column sections fitted with sieve plate assemblies. In both cases, there are separator vessels at the top and bottom of the column.


Process Specifications:

  • The two phases are fed into the column by means of a twin-headed dosing pump which can be adjusted to set the exact throughput required for the particular process.
  • A pulsing unit is connected to the bottom of the column and pulses the head of liquid through a column.
  • The stainless steel sieve plate inserts normally have a plate spacing of 100 mm and they are pre-assembled to form complete units before being fitted into the column sections. if the process requires plates constructed from other materials or the free-plate areas greater than the approximate 20 % normally used, the assemblies can be easily exchanged.
  • When temperature control of the extraction process is required, heating jackets can be provided for the column and immersion heaters for the separator vessels.

To meet the requirements of the processes involved in liquid/liquid extraction, a wide range of packings are available in various sizes and in different materials of construction.


To complete the extraction column, the following ancillary equipment is recommended :

 

  • Dosing pumps or metering pumps.
  • Pulsation pumps.
  • Interface detector using the principle of capacitance change.

 

Performance

Pulsed columns are suitable for liquid extraction processes where the specific gravity (S.G) difference between light and heavy phases is in the range from 0.05 to 0.6

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Customised Pilot Plant

Customised Pilot Plant
  • Customised Pilot Plant
  • Customised Pilot Plant
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Approx. Price: Rs 5 Lakh / Set

Product Details:

Minimum Order Quantity1 Set
BrandSuper

We have strong team of Process Engineers,mechanical Engineers,Instrumentation and Computer Technologiists

 

We also specialize in providing custom pilot plants based on client's requirements. Our technical experts understand the client's specific needs and provide technical recommendations right from concept stage to the Finished stage of the process plant. We design, fabricate, supply, install and commission these plants on turnkey basis

 

Considering Strict requirements of Validation ,we also offer Computerised Pilot plants

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Customized Pilot Plant

Customized Pilot Plant
  • Customized Pilot Plant
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Approx. Price: Rs 10,000 / Piece

We are of the leading Manufacturers, Exporters and Suppliers of Customized Pilot Plant in Vadodara, Gujarat.

 

Features:

  • Our Pilot Plant is fabricated using high-grade material that ensures excellent quality.
  • Robust construction,
  • Smooth performance and
  • Easy installation are some of the main attributes of our Pilot Plant.
We can also provide Pilot Plant with different technical specifications as per the requirement of buyers. Our Customized Pilot Plant is available at competitive prices.

 

Description : We also specialize in providing custom pilot plants based on client's requirements. Our technical experts understand the client's specific needs and provide technical recommendations right from concept stage to the finished stage of the process plant. We design, fabricate, supply, install and commission these plants on turnkey basis.

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Shashank Sharma (Marketing Manager)
No. 1401- A & B, Luna Patiya, Behind Elysium Pharma Mahali Talav, Dabhasa, Padra- Jambusar Road
Vadodara- 391440, Gujarat, India


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